Smart RFID Warehouse Automation & Inventory Management
16,800 items tracked per hour. India's fastest RFID inventory system
Items/Hour Processed
Error Reduction
Labour Reduction
Inventory Visibility
The Challenge
At one of India's largest paint manufacturing facilities, manual tracking of thousands of paint drums was error-prone, time-consuming, and operationally inefficient. There was no real-time visibility into stock levels or consumption patterns. Legacy systems lacked RFID integration capability.
Ajinkya's Smart Solution
Ajinkya Technologies designed and deployed a custom RFID-based Inventory Management System with real-time web dashboard, RFID tags on every barrel, fixed readers at gates, forklift-mounted readers, handheld scanners, FIFO management with shelf-life alerts, role-based access, structured storage integration, and Android mobile scanner app.
Business Impact
Dispatch errors dropped by 90%, inventory reconciliation went from 3 days to real-time, and labour requirements decreased by 60%. Recognised as one of the most successful RFID warehouse automation implementations in Indian manufacturing.